Short Description: Gear ring Weight: 10~35T Applicable devices: rotary kiln, ball mill, tube mill Application: Cement, building material, metallurgy etc. Customizable or not: Yes Product introduction Gear ring is the main part of rotary kiln and ball mill which has to run for a long time, therefore, there is high quality requirement for gear ring in production.

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Each day, the 15-meter-long machines grind up to 5000 metric tons of clinker – the result is ready-to-use Portland cement. In each mill, two pinions and gear units transfer the force from two 2250-kilowatt asynchronous motors to a girth gear that is …

One side drive provides a power range up to approximately 8,000 kW when engaged with the girth gear of your ball mill. In dual arrangement, with one gear unit on either side of the mill, our MAAG® LGDX gear unit covers grinding applications up to 14,000 kW. Product features. Reliable gear unit components for a complete, adaptable side drive.

Keeping an eye on the gears. One of the greatest mechanical challenges in rotary kiln maintenance today is maintaining the efficient operation of girth gear and pinion meshing. Misalignment during production creates uneven and unstable stress co...

Ball Mill Pinion Alignment Sugar Smith Cakes May 10 2017 align ball mill pinion gears as a leading global manufacturer of crushing grinding and mining equipments we offer advanced reasonable solutions for any size cement mill alignment 10 may 2017 cr4 thread ball mill girth gear and pinion with all due respect the way to perform.Gold mining rod ...

The plant has a Portland-type cement milling process, possible through an Allis Chalmer Ball Mill composed of two chambers 3.35 m in diameter and 9.75 m in length with an 80 Ton/h capacity. The existing girth gear, manufactured by Falk had been used prior to being installed at the Cementos Santo Domingo plant, wear was present as a result of ...

Cement Mill Girth Gear Alignment two-do.nl. Cement Mill Girth Gear Alignment. mechanical stability of cement rotary kilns to prevent brick lining failure by g dalela, raju goyal and kamal kumar change in contact pattern of girth gear and pinion disturbed kiln alignment this method of alignment is in use in many cement plants, since its

The combined motor to gearbox and gearbox to mill drive pinion misalignments resulted in a loss of end float within the gearbox, trapping the intermediate shaft gear. The 10.3-degree C temperature difference across the mill drive pinion gear was also considered excessive and indicative of severe pinion to girth gear misalignment.

Global's third party mill, kiln & girth gear risk assessments are focused on avoiding catastrophic failures; providing risk improvement solutions, improved reliability, reduced maintenance costs, increased asset availability, and enhanced safety. Global's process provides a concise insight for the maintenance team and insurance industry on the level of exposure …

The cement mill is driven at 16 rev min"1 by a girth gear fitted to the head wall. The girth gear is driven by two pinions, each being connected via a gear box and coupling to a 1560 kW electric motor. The speed ratio between the pinions and the girth gear is 7:1. The girth gear mounting on the mill shell is shown in Fig. 1.

BALL MILL ALIGNMENT. Ball mills are rotary equipment with relatively high speed of operation commonly used at industry. In fact, due to this higher speed of rotation all the components: pinions, gears, main and auxiliary drives has to be set in a very precise way.

It has accumulated a lot of experience and formed a complete set of girth gear processing technical solutions, which can provide customers with girth gears with a diameter of 2m-12m. In order to prevent the deformation of ball mill girth gear during manufacturing, CHAENG adopts the following methods: 1.

The girth gear driving pinion ends up getting aligned to the reduc-er, causing a misalignment issue between the girth gear teeth and the driving pinion teeth (Fig. 1). – Proper alignment should consist of: axial and radial alignment of the girth gear to the center line of kiln/mill; center line of the driving pinion is aligned to the center line

The combined motor to gearbox to mill drive pinion misalignments resulted in a loss of end float within the gearbox trapping the intermediate shaft gear. The 10.2°C temperature difference across the mill drive pinion gear was also excessive …

Rotary Kilns. STOTZ Gears is a leading manufacturer of highly engineered custom rotary kilns for processing solids. Our high temperature kilns have earned a reputation for their durability, efficiency and longevity. Features: size upto 8 meter diameter x 80 meter long. Capacity*: 50 TPH – 1000 TPH *maximum capacity is dependent on process variables unique to each application.

Similarly, Domazet et al. developed finite element models in order to study the stress distribution and the location of fatigue cracks in cement mill girth gears. Murugan and Ramasamy [23] used statistical methods to analyse power transformer failures with respect to voltage levels, geographical locations and component failures.

Raw material travel through precalciners before entering a rotating horizontal cement kiln. CMD offers a range of mechanical power transmission systems for driving cement kilns. Conventional drive systems which include ring gears, pinions with pillow blocks, main gear reducers up to 2000kW, couplings and auxiliary drives.

But I found one thing. He gave me several Girth gear/Pinion teeth data of other cement mills. None of them showed common factor after factorization. In this case we have 3 common factors (2, 3, 5) Mill is just 4 months old. Both pinion and girth gear teeth were checked physically and no chip off or wear and tear observed.

Installed Flender Combiflex Gearbox supplied by Krupp Polysius for cement mill 3 and 4 (India's first). Gearboxes failures are commonly related to the misalignment of girth gear and uneven settlement of foundations. The Combiflex drive system combines the advantages of the ring motor drive for low maintenance requirement.

Misalignment of ball mill misalignment of ball mill How to reduce the horiontal vibration of cement Gears are new and from other manufacturer Compared with the previous gears on this cement grindng ball mill can compensate for some misalignment -misalignment of ball mill-Ball Mill Ball Mill Installation InstructionsBall mill is a.

VIBRATION STUDIES OF CEMENT MILL Steps for vibration measurements Impact test was carried out at selected locations on the torsion bar to know its natural ... In this case pinion has 30 teeth and Girth gear has 210 teeth o Then as per calculations o Pinion 30 = 1 x 2 x 3 x 5, GG 210 = 1 x 2 x 3 x 5 x 7

Introduction. Casting Steel Segment Gear is the key component to support the Cement Mill, Ball mill etc. Based on continuous efforts on process optimization,rich manufacturing experience and German process production line, Hanwei Machinery is able to offer high quality cast steel girth gears according to users' requirements.

CHAENG girth gears are applied to the Xinjiang Tianshan Group, Henan Meng Group, and other well-known domestic and foreign cement enterprises, for the normal operation of ball mill and rotary kiln. CHAENG customized for the Turkish customers a large girth gear with diameter of 7.3 meters and made up of GS34CrMo4 material, and received customer ...

The mill is a very important part of the milling process in the cement industry. In many cases, the entire process can be severely limited or completely stopped if the mill ceases to operate and close observation of mill equipment condition is therefore essential. An unplanned stop must be avoided at almost any cost.

Gears (girth gear and pinions - double drive) are new and from other manufacturer. Compared with the previous gears on this mill, new gears have a larger modulus and different number of the teeth but with the similar gearmesh - now …

Solving Problems On The Tube Mill. A good maintenance program as well as rebuilds or upgrades when necessary is essential 6 mill in misalignment tube mill misalignment poor mill condition and inaccurate setup account for 95 percent of all problems in tube production most mills should be aligned at least once a.Oct 28, 2021 High temperature of the ball mill will …

The drive was on the enlarged (5.3 m) back end section of the kiln, making this one of the larger girth gears. Because of the high power requirement (580 kW?), this is a dual drive. The rising-side pinion is shown: the other is off-frame to the left, and the other gear-box is just visible through the hole in the girth gear.

Cement Mill Gear is the key component to support the Cement Mill . based on continuous efforts on process optimization,rich manufacturing experience and German process production line, Hanwei Machinery is able to offer high quality cast steel girth gears according to …