In this study, certain measures are implemented in an existing raw mill in a cement factory and the specific energy consumption of the unit is calculated to be …

The EII RM would equal to 100 when the raw mill utilized IBAT, but actual raw mills will have a EII RM higher than 100. The difference value between EI RM and EI IBAT indicates the energy-efficiency potential of the raw mill. …

Reducing energy consumption of a raw mill in cement ... Highlights We analyzed a raw mill and investigated the first law and second law efficiency values. Performance assessment of a raw mill indicates that the grinding process involves energy and exergy losses.

The results obtained for the energy and exergy efficiency of the raw mill were 84.3% and 25.2% respectively. The results identified heat losses by conduction; convection and radiation from the surface of the raw mill were about 14,300 MJ/h, which indicates an energy recovery of 15.70% of the total input energy into the raw mill.

Utlu et al. [16] performed an energy and exergy analysis of a raw mill in a cement production plant. According to their study, the energy and exergy efficiencies are …

In this study, the first and second law analysis of a raw mill is performed and certain measures are implemented in an existing raw mill in a cement factory in order to reduce the amount of energy consumption in grinding process. The first and second law efficiencies of the raw mill are determined to be 61.5% and 16.4%, respectively.

energy and exergy analyses in a thermal process of a production line for a cement factory and applications. Efficiencies (energy/exergetic) of the processes for the raw mill, the rotary kiln, the trass mill and the coal mill on the production line were found in their study as 84/25, 61/49, 74/13 and 74/18%, respectively.

Energy and exergy analyses of a raw mill in a cement production more by Zafer Oktay ... process effectiveness, comparison of the importance of different thermodynamic factors, and the ... effective strategy for energy efficiency improvement and carbon dioxide emission reductions in ... cement process and the energy...

Utlu Z [11] studied the energy and exergy analyses of a raw mill in cement production. The first and second laws efficiencies are 84.3% and 25.2% respectively. The heat losses are composed of conduction, convection, and radiation from the surface by about 14,300 MJ/h. The potential of

Energy and exergy analyses of a raw mill in a cement production …. Energy and exergy analyses of a raw mill in a cement production. by Zafer Utlu, Ziya Sogut, Arif Hepbasli, Zuhal Oktay. Engineering › Miscellaneous Papers. View in … »More detailed

in which they investigated the energy and exergy efficiencies of a raw mill of the same plant and found that first and second law efficiencies were 84.3 and 25.2%, respectively. Wang et al. (2009) presented an exergy analysis and parametric optimizations for different cogeneration power plants used in cement industry. They

The objective of this study is to perform energy and exergy analysis of a raw mill (RM) and raw materials preparation unit in a cement plant in Turkey …

exergy analysis for whole system in the cement production. Sogut et al [13] studied the varying dead- temperature effect on the efficiencies of energy and exergy for a raw mill process in the cement plant. Ambient conditions variations may influence positively or negatively on the thermal performance of energy conversion systems [14, 15].

This study aims to make energy and exergy analysis of a cement factory in Adana and to realize the cost of energy efficiency, by using the actual operational data. According to energy and exergy analysis, the energy efficiency value for the raw mill is obtained to be 69 % in this study, whereas the exergy efficiency value for that is found to ...

The energy degradation was assessed through exergy analyses methods [10] for the trass mill [11], the raw mill [4, 12] and the pyroprocessing system …

Dec 01, 2006 In order to produce raw materials preparation, clinker and rotary kilns are widely used in cement plants. The objective of this study is to perform energy and exergy analysis of a raw mill (RM) and raw materials preparation unit in a cement plant in Turkey using the actual operational data.

the raw mill studied using Aspen plus simulator modelling technique was found to be 21.4%. It was. found that the difference in exergy efficiencies of the simulation results of the three ...

Energy And Exergy Analyses Of A Raw Mill In A Cement. Dec 01 2006018332When the energy consumption in this cement plant is examined by fuel types the largest fuel types being coal with 57 66 electricity 14 63 and petro coke with 27 72 respectively and total energy consumption is about 2 04 PJ in this plant for per year These three fuels constitute 2 23 of the total energy is …

The simulator was used for the thermodynamic performance of a raw mill (RM) and raw materials preparation unit in a cement plant in Nigeria using actual operating data. The raw mill has a capacity of 240,000 kilogram-material per hour. Also, both exergy and exergetic efficiency of raw mills from three literature sources were investigated and ...

Energy, exergy and advanced exergy methods were used to analyse a milk powder production facility. While a conventional energy analysis is used to map the energy flows and to suggest possibilities for process integration through pinch analysis, an exergy analysis identifies the locations and magnitudes of thermodynamic irreversibilities.

The chemical exergy of raw milk, organic manure and calves contribute to 74.5%, 24.3% and 1.2% of the total exergy output, respectively. About 81% of the exergy is lost. However, only 24% of the consumed energy and 4% of …

The recovery and utilisation of industrial excess heat has been identified as an important contribution for energy efficiency by reducing primary energy demand. Previous works, based on top-down studies for a few sectors, or regional case studies estimated the overall availability of industrial excess heat. A more detailed analysis is required to allow the …

Feature: Energy and Exergy Measurement for Papermaking Processes C. measurement of energy efficiency and exergy efficiency From the established three-phase energy model, the energy and exergy efficiencies can be measured. 1) energy and exergy balance for the mill wide energy system The energy and exergy balance of the paper mill is shown in ...

Energy and exergy analyses in a thermal process of a production line for a cement factory and applications by Ziya Sogut, Zuhal Oktay International Journal of Exergy (IJEX), Vol. 5, No. 2, 2008 Abstract: The objective of this study is to determine the actual energy losses by performing energy and exergy analyses and to evaluate energy and exergy efficiency in each process …

Vertical Raw Mill for Cement Raw Meal Grinding in Cement. Vertical raw mill is important equipment widely used in the cement raw meal (cement raw materials) grinding section of the cement production process in cement plant.Because the vertical raw mill is the use of roller grinding principle to crush materials, its vertical raw mill operation is more efficient and …

Abstract Vertical roller mills (VRM) have found applications mostly in cement grinding operations where they were used in raw meal and finish grinding stages and in power plants for coal grinding. The mill combines crushing, grinding, classification and if necessary drying operations in one unit and enables to decrease number of equipment in grinding circuits.

In order to produce raw materials preparation, clinker and rotary kilns are widely used in cement plants. The objective of this study is to perform energy and exergy analysis of a raw mill (RM) and raw materials preparation unit in a cement plant in Turkey using the actual operational data.

appropriateness of using Aspen Plus process simulator in thermodynamic analysis of raw mill in cement industry. A local raw mill in Nigeria and three others from literature were analysed. 2. Theoretical Analysis of Mass, Energy and Exergy The work and heat interactions, including rate of exergy decrea se, irreversibility, energy and exergy ...

Downloadable (with restrictions)! In this study, a pulp and paper mill (PPM) in the SEKA Papermaking Plant in İzmit, Turkey, is analysed through energy and exergy balances. The plant utilises recycled waste paper for papermaking. This type of raw material input makes the process highly sophisticated. The pulping uses strictly mechanical processes, such as digestion, …

agriculture is the most energy and exergy intensive process and emits most of the carbon dioxide, and diesel is the dominant energy and exergy source. The most energy intensive process was found as olive oil production, whereas the soybean agriculture results in a ra-ther large CO2 emission.